PT-1300PUR laminating machine

Product Detail

Product Tags

General Introduction

This production line is designed for high-level laminating, suitable with PUR adhesive for high-glossy PVC PET, acrylic panel, melamine,honeycomb plate,sandwich door panel,etc.

Equips list

No.	process	Name	Model	Note
1	Auto loader	Gantry loader	AKT-SL-00	With steel trans roll
2	transport	conveyor	AKT-SS1-00
3	Heat and dust remove	Remover and heater	AKT-JR-00	With silicone roll
4	Glue apply	PUR coater	AKT-TJ-00	With PUR melter
5	Heat and single manual	Composite heater	AKT-BW-00	With silicone roll
6	lamination	Laminator	AKT-TH-00	With crane
7	Edge cut	Horizontal cuter	AKT-XB-00
8	Following cut	Following cutter	AKT-GZQD-00	With silicone roll
9	transport	Silicone conveyor	AKT-SS2-00
10	turnover	Turnover machine	AKT-FB-00
11	transport	Silicone conveyor	AKT-SS3-00
12	Auto unloader	Gantry unloader	AKT-XL-00	With steel trans roll
13	Glue coat	PUR coater	AKT-AD-200

Equips parameter

01 gantry loader
Model ：AKT-SL-00
This machine drive by servo motor, loading fast and accurately, save man staff.

parameters

size	L3700×W3500×H4000mm
Work length	2000-2500 mm
Work width	800-1300 mm
Work weight	50KG max
Loading speed	4-8/min
Pallet height	1200mm max
horizontal servo power	1.8kw
Vertical servo power	1.3kw
Capacity power	3.1kw
voltage	380V

instruction

Conveyor

model: AKT-SS1-00
this machine take Taiwan frequency governor, can work independently, also cooperate with whole production line
parameter

size	L3000×W15500×H900mm
max work width	1300 mm
transporter length	3000 mm
transport height	900-920mm
roll length	1200mm
Roll gap	220mm
transport power	0.75kw
voltage	380V

remover and heater

Model: AKT-JR-00
this machine take Taiwan frequency governor, can work independently, also cooperate with whole production line

parameter

Machine size	L2560×W2000×H1400mm
Max work width	1300mm
Work height	900-920mm
transport speed	6-30m/min
Roll length	1200mm
Roll gap	220mm
Transport power	0.75kw
Capacity power	19.5kw
voltage	380V

Clean parameters

Work height	3-50mm
Brush size	Φ180×1350, length 52.5mm,Φ0.15,
Brush power	0.75kw
voltage	380V
Diameter of dust collector	Φ125×1

Clean instruction

this machine clean dust from sanding, to improve bonding quality

Preheat parameters

infrared heating	1.5kw×12pcs 380v
Capacity power	18kw
voltage	380V

Preheat instruction

heating van takes infrared heating lights, and heat when sensor panels by photoelectric probe, stop heating when no sensor, so save energy max. panel preheating can enhance bonding adhesive on panels.

PUR coater

Model: AKT-TJ-00
This machine designed for coating PUR adhesive on top surface of panels.
equipped a set of coating device,which got a silicone wheel in diameter of 240mm with 8kw heating.
also a counting wheel in diameter 240mm with 8kw heating.
equipped a set of adhesive sharing device, which got a sharing wheels in diameter 240mm with 8kw heating.
Equipped a set of transport wheels, include 2 diameter 240mm silicone wheels.

parameter

max transport width	1400 mm
Work height	900-920 mm
machine length	1150 mm
Coating wheel diameter	240 mm
Counting wheel diameter	240 mm
Sharing wheel diameter	240 mm
Transport wheel diameter	2pcs×180 mm
Heating power	3 x 8.0 KW
Max tem heating wheel	200 ℃
Max work width	1250 mm
Work thickness	3-100 mm
Coating wheel power	1.5 KW
counting wheel power	0.37 KW
Sharing wheel power	0.37 KW
Transport wheel power	1.5 KW
Coating lifter power	0.37 KW
Sharing lifter power	0.37 KW
Total power	about 30 KW
voltage	380V 3P 4L
Feed speed	5-25 m/min
Counting wheel speed	1-6 m/min

instruction
feed wheel controlled by frequency governor, coating wheel power 1.5kw.
0.37KW,counting wheel power 0.37kw.
Sharing wheel power 1.5kw, transport wheel 1.5kw
coating device and sharing device are independently four-poster support structure, and equipped automatic lift device, which can lift separately or together.
manually operate counting wheel,and showed in numbers.
Coating device takes a inverted station for cleaning adhesive easily; and observation window before and after coating.
Touching screen and emergency stop

Composite heater

Model: AKT-BW-00

parameters

Machine size	L3600×W1600×H1200mm
Work height	880-920mm
Max work width	1300mm
Transport speed	5-30m/min
Roll length	1200mm
Rolls gap	220mm
Transport power	0.75kw
voltage	380V

Instruction
transported by rolls and got panel location device.
photoelectric switch sensor panel, and stop automatically.
manually start transport device.
Equipped location device on lifters.

Laminator

Model: AKT-TH-00
This machine is designed for coating adhesive and laminating fiberboard,honeycomb papers,particleboard.
Equipped four rolls presser which two press rolls and two reverse support rolls.
Top two press rolls can be adjusted by motor with button.
Bottom reverse support rolls are fixed on support shelf.

parameters

Machine size	L2500×W1000×H1650mm
Max work width	1300mm
Work thickness	3-100mm
Work height	880-920mm
Diameter of rolls	4×φ240mm
Feed speed	5-25m/min
Transport power	3×1.5 kw
Lifter power	0.37kw
voltage	380V
Capacity power	5kw

Instruction
top press rolls adjusted by air pressure, which easy to open.
equipped automatic lift device for top press rolls.
This device is designed for pressing bonding panels, equipped two material roll system, which tightness can be adjusted
Touching screen and emergency button on control board.
Crane ：JMDZ-600
This device is for lifting roll material to work position, fast and safe, save labor.

parameters

Capacity load	600kg
Capacity power	2kw
voltage	220V

Horizontal cutter

Model: AKT-XB-00
This device is for cut redundant material after lamination, cut by cycle-cutter, and moved by high frequency motor

parameters

Machine size	L2000×W1600×H920mm
Max work width	1250 mm
Max transport length	2000 mm
Transport height	900-920mm
roll length	1200mm
Rolls gap	220mm
Transport power	0.75kw
High frequency motor	120W
Capacity power	0.87kw
voltage	380V

this device takes Taiwan frequency governor, can work independently or cooperate with production line.

Following cutter

Model: AKT-GZQG-00
this device is for cutting roll material between panels after lamination.
Cut material synchronous automatically, would not damage lamination effect.

parameters

Machine size	L3500×W1700×H1700mm
Max work width	1250mm
Work height	900-920mm
Transport speed	6-20m/min
Transport power	0.75kw
cut motor	6N．M
Move motor	6N．M
Synchronous power	0.75kw；3000r/min
Capacity power	5kw
voltage	380V

silicone conveyor

Model: AKT-SS2-00

parameters

Machine size	L3000×W1600×H900mm
Max work width	1300 mm
Transport length	3000 mm
transport height	880-920mm
Roll length	1200mm
Rolls gap	220mm
Transport power	0.75kw
voltage	380V

this machine takes Taiwan frequency governor, can work independently or cooperate whole production line.

Gantry unloader

Model: AKT-XL-00
This device is drive by servo motor, loading fast and accurately, save labor.

parameters

Machine size	L4600×W1300×H4000mm
Work length	2000-2500 mm
Work width	800-1300 mm
Work load	50KG max
Unloading speed	4-8 Times/min
Stacking height	1200mm max
Vertical servo motor	1.8kw
Horizontal servo motor	1.3kw
Capacity power	3.1kw
Voltage	380V

instruction

sucker vehicle drive and lift by servo motor, work flexibly and located accurately.
sucker vehicle move on accurate line rail, fast and quiet.
move by strong steel toothed belt, no need lubrication, and quiet.
take high flexibility cable and cycle ring, promise work stable in long time
touching screen show stacking machine work state and adjust parameters, convenient and flexible.
connected with main control system, operate easily.

PUR coater

Model: AD-200
Equipped for PUR wrapping, suitable for international 55 gallon bucket. This device connected by communication port with wrapping machine, provide melted PUR adhesive for profile wrapping stably.
This device take German LENZE frequency governor, best motor, and SCHNEIDER electrics.take touched mankind screen and PLC control.

parameters

Bucket size	200kg(55galon)
Inside diameter	φ571mm
voltage	AC220V/50HZ
Heating power	15KW
Temperature control	0--180℃
Work pressure	0.4～0.8MPa
Disc	Max:1100mm
Max motor speed	60rpm
Max output pressure	50kg/cm2
Melt capacity	1-120kg/h
Control system	PLC+touch screen
Insulation	yes
Temperature warning	yes
Adhesive burnout warning	yes
Pack size	1600x1000x1850mm

main technical charters

1. disc type adhesive machine made by 3 parts：
Main machine, pipes, manual/automatic scraper. And with function of upper and lower limit warning,adhesive allowance check, and frequency unfunction warning.

2. Progressive type melting: heating disc is above adhesive, only top part connected with heating disc and melted, then left part wont heated, so avoid adhesive aging because of long time heating

3. Adhesive separated from air when heat melting. There is O type sealing between disc and bucket,promise no connection with water in air, so satisfied PUR condition.

4. Disc made of aluminum alloy, and machined by CNC carefully, and sintered in deep penetration. It is bonding-prof,melted adhesive cleaned easily, so avoid adhesive carbonation, keep best state of adhesive bonding, and reduce jam.

5. Adhesive output adjusted by infinity variable speed,run by accurate gear pump, motor adjusted by infinity frequency, control output accurately.

6. Intelligent protection for main motor: main motor cannot start before heating disc arrived lower limit temperature, enhance protection to equipment.

7. adhesive bucket empty warning：
Quipped sensor behind main air cylinder, there is warning when adhesive run out.

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